The EdgeBuilder Facility is a state-of-the-art production plant that specializes in manufacturing high-quality wood wall panels. Located in Prescott, Wisconsin, the facility covers an impressive 16,000 square feet and serves the upper Midwest states of Wisconsin, Iowa, Minnesota, North Dakota, and South Dakota. In this blog post, we will take a closer look at the EdgeBuilder plant and its exceptional manufacturing process. 

Advanced Production Space 

The EdgeBuilder Facility features a flexible and efficient space that can accommodate up to three full production lines and one special projects line during peak seasons. With computer-controlled stations and laser-guided bridges, the facility is equipped with cutting-edge technology to ensure precision and efficiency in the manufacturing process. This allows the facility to produce top-quality wood wall panels, making it a leading supplier in the Twin Cities region. 

Four Steps to Excellence 

The manufacturing process at EdgeBuilder is divided into four key steps, each aimed at delivering superior wood wall panels: 

Step 1: Design – Starting with accurate plans and specifications, the precision begins by ensuring design accuracy. The EdgeBuilder team pays close attention to detail to ensure that the panels meet exact requirements. 

Step 2: Cutting – EdgeBuilder utilizes the advanced Hundegger Speed-Cut SC1 machine to cut and label the parts for assembly. This automated cutting process ensures accuracy and consistency, making it easier for the craftsmen to visualize and assemble each wall panel correctly. 

Step 3: Assembly – Skilled craftsmen at EdgeBuilder work in an environment that promotes efficiency and quality. With overhead screens providing visual guidance, each panel receives the appropriately labeled parts for assembly. A final quality check is conducted to guarantee the highest level of craftsmanship. 

Step 4: Delivery – The completed wall panels are bundled and stacked on a truck for delivery to the construction site. EdgeBuilder ensures that the panels are shipped in the order preferred by the customer, providing convenience and ease of installation. Detailed plans accompany the panels, facilitating a smooth and efficient installation process. 

Quality Control and Consistency 

At EdgeBuilder, quality control is a top priority. The entire manufacturing process is structured around maintaining consistency, accuracy, and adherence to industry standards. By operating in a controlled and weather-free environment, EdgeBuilder can deliver precise and reliable prefabricated walls to their customers. 

Commitment to Excellence 

The EdgeBuilder Facility embodies a commitment to excellence in every aspect of wood wall panel manufacturing. With experienced hands-on knowledge, cutting-edge technology, and a rigorous quality control process, EdgeBuilder consistently produces the best wall panels in the region. Customers can have confidence and peace of mind, knowing that their projects will benefit from accurately manufactured, high-quality wood wall panels.